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SMD Rework Stations

 

PDR IR Rework systems, safe, effective BGA rework plus a whole variety of applications from microSMD up to array package BGA rework without the need for rework nozzles.

Today's array package/BGA rework applications demand all of the advanced features available on our systems including :
• IR Component and PCB Heating
• Automatic/Dynamic Profiling Software
• Real-time non-contact temperature sensing and control
• Precision Pick/Alignment and Placement
• Flux/Solder Paste application
• Process Observation Camera
• Integrated PCB Cooling

Key benefits of PDR systems:
• No nozzles
• Easy to set up and use
• Simple auto-profiling software control
• Excellent thermal process control with highest yield and repeatability
• High quality precisely engineered handmade systems
• Excellent technical support

Key applications using PDR IR include
• Micro SMD, SMD, BGA, CSP, LGA, QFN, PoP, LED Rework
• Mobile Phone, PDA, Tablet, Laptop, Desktop, Server repair
• Consumer electronics, Set-top, TV, Game Console repair
• Aerospace, Weapons, Avionics, Automotive, Transport electronics
• Control and systems repair, R&D, assembly and repair rework

PDR is a pioneer in IR Rework technology and global leader in soldering quality. Our products are specified by many of the world's top names in electronics manufacturing for SMT/BGA rework. Our customers every day take advantage of a rework technology that is safer, easier to use and more versatile than, dark IR or hot gas systems.

 
 

IR-C1 Solderlight Professional

 

Professional IR Rework Handtool
The PDR IR-C1 Solderlight Professional handtool has been specifically designed to cope with the challenges of repairing today’s PCB assemblies. The system is tip/nozzle free, gas free, instantly/precisely controllable, clean and produces high quality BGA rework without any complications. The operator is able to rework BGAs/uBGAs/CSPs using the accurate process control necessary for the effective rework of even the most advanced packages, including SMDs, BGAs, CSPs, Flipchips and is ready for 0201 and lead-free applications.
• For the rework of SMDs, BGAs, uBGAs, CSPs
• Closed-loop temperature control
• Precise hand held vacuum pick-up tool

The PDR IR-C1 Solderlight Professional comes with a good range of standard features allowing the operator to quickly and safely rework all types of SMDs without overheating the component, adjacents or the PCB. It uses all the proven attributes of PDR’s Focused IR technology, first introduced in 1987 and now used worldwide by over 4000 customers.

Quartz IR PCB preheater: 750w System Focused IR component heating: PDR’s patented tool-free IR technology Closed-loop temperature control: Independant 2-channel component and PCB In-built vacuum pump: Precise hand held vacuum pick-up tool

 
 

IR-D3 Discovery

 

Lower Cost, BGA Rework System
The PDR IR-D3 Discovery rework system is specifically designed to be lower cost but still cope with the challenges of repairing today's PCB assemblies.

• Small - medium sized PCBs - SMDs, BGAs, uBGAs
• Software controlled, Focused IR process
• Lower cost, good mechanics

The system is keenly priced, tool free, gas free, instantly/precisely controllable, clean, modular, upgradeable and produces 100% yield BGA rework without any complications. It provides the extremely high levels of profiling and process control necessary for the effective rework of even the most advanced packages, including SMDs, BGAs, CSPs, QFNs, Flipchips and is ready for 0201 and lead-free applications.

The PDR IR-D3 Discovery can be easily configured to your requirements, with a good range of advanced features to choose from, allowing the operator to quickly and safely rework all types of components without overheating the component, adjacents or the PCB. It uses all the proven attributes of PDR's Focused IR technology, first introduced in 1987 and now used worldwide by over 4000 customers.

Quartz IR PCB preheater: 2000w System Optional Quartz IR PCB preheater: 750w or 1600w Focused IR component heating: PDR’s patented tool-free IR technology Advanced Precision component pick and placement: Lift from component nest plus low force landing and rotation Precision X/Y PCB table: Macro-Micro movement and micrometer adjustment Auto-profile process control package: With PDR’s ThermoActive V4+ software suite Auxiliary Process Camera: High magnification, CCTV/prism based system Non-contact component temperature sensing: Real time measurement of component temperatures

 
 

IR-C3 Chipmate

 

Entry-Level SMT/BGA Rework Station
The PDR IR-C3 Chipmate entry level SMT/BGA rework system is specifically designed to be lower cost but still cope with the challenges of repairing today's small, medium sized PCB assemblies.

• Mobile phone and PDA assemblies, laptop repair - SMDs, BGAs, CSPs
• Digital controlled, Focused IR process
• Lower cost, simple mechanics

The system is keenly priced, tool free, gas free, instantly/precisely controllable, clean, modular, upgradeable and produces 100% yield BGA rework without any complications. It provides the extremely high levels of profiling and process control necessary for the effective rework of even the most advanced packages, including SMDs, BGAs, CSPs, QFNs and is ideal for lead-free applications.

The IR-C3 Chipmate can be easily configured to your requirements, with a good range of advanced features to choose from, allowing the operator to quickly and safely rework all types of components without overheating the component, adjacents or the PCB. It uses all the proven attributes of PDR's Focused IR technology, first introduced in 1987 and now used worldwide by over 4000 customers.

Quartz IR PCB preheater: 750w System Focused IR component heating: PDR’s patented tool-free IR technology Digital Control Package: With PDR Real Time Temperature Control

 
 
IR-D35 Discovery Pro
 

Professional BGA Rework System
The PDR IR-D35 SMT/BGA rework system, using PDR’s patented Focused IR technology, has been specifically designed to cope with the challenges of repairing today’s PCB assemblies.

• Small -medium sized PCBs - SMDs, BGAs, uBGAs
• Software controlled, Focused IR process
• Lower cost, professional mechanics

The system is tool free, gas free, instantly/precisely controllable, clean, modular, upgradeable and produces 100% yield BGA rework without any complications. It provides the extremely high levels of profiling and process control necessary for the effective rework of even the most advanced packages, including SMDs, BGAs, CSPs, QFNs, Flipchips and is ready for 0201 and lead-free applications.

The IR-D35 can be easily configured to your requirements, with a good range of advanced features to choose from, allowing the operator to quickly and safely rework all types of components without overheating the component, adjacents or the PCB. It uses all the proven attributes of PDR’s Focused IR technology, first introduced in 1987 and now used worldwide by over 4000 customers.

PDR IR_D35.pdf Quartz IR PCB preheater: 2000w System Optional Quartz IR PCB preheater: 750w, 1600w or 2400w Focused IR component heating: PDR’s patented tool-free IR technology Component nest/flux application facility: Using flux dip tray or component print frame Precision X/Y PCB table: Macro-Micro movement and micrometer adjustment Auto-profile process control package: With PDR’s ThermoActive V4+ software suite BGA/ BGA alignment: High magnification, CCTV/prism based system Auxiliary Process Camera: Optional High magnification, CCTV/prism based system Non-contact component temperature sensing: Real time measurement of component temperatures Precision PCB temperature sensing: Contact or non-contact temperature sensors PCB Cooling (Optional): For fast cooling of LED-Free assemblies

 
 
IR-E3 Evolution
 


Ultimate Performance, BGA Rework System
The PDR IR-E3 Evolution rework system is specifically designed to be ultra-accurate and providing the ultimate performance when repairing today's PCB assemblies.

• Small -medium sized PCBs - SMDs, BGAs, uBGAs
• Software controlled, Focused IR process
• Highly specified, ultra-accurate system

The system is tool free, gas free, instantly/precisely controllable, clean, modular, upgradeable and produces 100% yield BGA rework without any complications. It provides the extremely high levels of profiling and process control necessary for the effective rework of even the most advanced packages, including SMDs, BGAs, CSPs, QFNs, Flipchips and is ready for 0201 and lead-free applications.

The PDR IR-E3 Evolution can be easily configured to your requirements, with a good range of advanced features to choose from, allowing the operator to quickly and safely rework all types of components without overheating the component, adjacents or the PCB. It uses all the proven attributes of PDR's Focused IR technology, first introduced in 1987 and now used worldwide by over 4000 customers.

PDR IR-E3 Evolution Brochure Quartz IR PCB preheater: 2000w System Optional Quartz IR PCB preheater: 750w or 1600w Focused IR component heating: PDR’s patented tool-free IR technology Advanced Precision component pick and placement: Lift from component nest plus low force landing and rotation Component nest/flux application facility: Using flux dip tray or component print frame Precision X/Y PCB table: Macro-Micro movement and micrometer adjustment Auto-profile process control package: With PDR’s ThermoActive V4+ software suite BGA/ BGA alignment: High magnification, CCTV/prism based system Auxiliary Process Camera: High magnification, CCTV/prism based system Non-contact component temperature sensing: Real time measurement of component temperatures Precision PCB temperature sensing: Contact or non-contact temperature sensors Auto Lift Pick-Up (Optional): Automatic removal of component PCB Cooling (Optional): For fast cooling of LED-Free assemblies

 
 
IR-E6 Evolution 3000  


Ultimate Performance, BGA Rework System for Very Large (620mm/24") PCBs
The PDR IR-E6 Evolution rework system is specifically designed to be ultra-accurate and providing the ultimate performance when repairing today's PCB assemblies.

• Medium - large sized PCBs - SMDs, BGAs, uBGAs including server boards
• Software controlled, Focused IR process
• Highly specified, ultra-accurate system

The system is tool free, gas free, instantly/precisely controllable, clean, modular, upgradeable and produces 100% yield BGA rework without any complications. It provides the extremely high levels of profiling and process control necessary for the effective rework of even the most advanced packages, including SMDs, BGAs, CSPs, QFNs, Flipchips and is ready for 0201 and lead-free applications.

The PDR IR-E6 Evolution can be easily configured to your requirements, with a good range of advanced features to choose from, allowing the operator to quickly and safely rework all types of components without overheating the component, adjacents or the PCB. It uses all the proven attributes of PDR's Focused IR technology, first introduced in 1987 and now used worldwide by over 4000 customers.

PDR_IR-E6_Evolution.pdf
Quartz IR PCB preheater: 3000w System Focused IR component heating: PDR’s patented tool-free IR technology Advanced Precision component pick and placement: Lift from component nest plus low force landing and rotation Component nest/flux application facility: Using flux dip tray or component print frame Precision X/Y PCB table: Macro-Micro gantry movement with micrometer adjustment Auto-profile process control package: With PDR’s ThermoActive V4+ software suite BGA/ BGA alignment: High magnification, CCTV/prism based system Auxiliary Process Camera: High magnification, CCTV/prism based system Non-contact component temperature sensing: Real time measurement of component temperatures Precision PCB temperature sensing: Contact or non-contact temperature sensors

IR-E6 Evolution
 
 
SMT / BGA Rework Systems  

The system can be easily configured to your requirements, with a good range of advanced features to choose from, allowing the operator to quickly and safely rework all types of components without overheating the component, adjacents or the PCB. It uses all the proven attributes of PDR's Focused IR technology, first introduced in 1987 and now used worldwide by over 3500 customers.
• Focused IR component heating
• Quartz IR PCB preheater
• Precision component pick and placement
• Precision X/Y PCB Workholder
• Auto-profile process control package
• BGA/µBGA alignment - CCTV/prism based system
• Non-contact component temperature sensing
• Precision PCB temperature sensing
• Advantages:
• Focused IR Component Heating
• No Nozzles, Focus Hoods or Shields
• Low Cost of Ownership
• Modular and Upgradeable Systems
• Excellent Control Software
• Easy to Set-Up and Safe to Use

PDR IR_D35.pdf Quartz IR PCB preheater: 2000w System Optional Quartz IR PCB preheater: 750w, 1600w or 2400w Focused IR component heating: PDR’s patented tool-free IR technology Component nest/flux application facility: Using flux dip tray or component print frame Precision X/Y PCB table: Macro-Micro movement and micrometer adjustment Auto-profile process control package: With PDR’s ThermoActive V4+ software suite BGA/ BGA alignment: High magnification, CCTV/prism based system Auxiliary Process Camera: Optional High magnification, CCTV/prism based system Non-contact component temperature sensing: Real time measurement of component temperatures Precision PCB temperature sensing: Contact or non-contact temperature sensors PCB Cooling (Optional): For fast cooling of LED-Free assemblies